Mustang Math

 

Disclaimer:  Information provided below is meant to give you a better understanding of a vehicles capabilities, component needs, and fuel requirements.  Use only calculated requirements for a good basic starting point, and work from there.  Pro-M / Best Products will not be responsible for damage to your vehicle, for any reason,  if your calculations are not accurate.  However, these are the same formulas that Pro-M /  Best Products uses to determine their vehicle requirements.   Please note that you will get the most accurate results by testing on the track or at a dyno.



Horsepower and Torque:

 

Horsepower comes from torque. Torque is a result of the combustion process forcing the piston downward and rotating the crank. This output is measured as Torque. The idea is to generate high enough pressure on each stroke often enough (rpm) to generate the necessary Horsepower.

 

Horsepower =

Torque * RPM

----------------

5252

 
 

Torque =

Horsepower * 5252

----------------------

RPM

Horsepower and Torque, incidentally, are always equal at 5252 rpm.

Wanna figure out what that factory horsepower rating is at your height above sea level?

Corrected BHP = BHP * (1 - ((elevation/1000) * .03))

Note:
BHP = Brake Horse Power
.03 = 1/30  mercury



Horsepower, ET, and Weight:

 

A quick calculation for horsepower based on 1/4 mile trap speed:

HP = (TS/234)3 * race weight

 

or

 

HP = (TS * 0.00426)3 * race weight

 

where

 

HP

=

Horspower (of course)

TS

=

1/4 mile trap speed

This horsepower output is the minumum required for the specified trap speed. It assumes ideal track conditions, weather conditions, traction, and vehicle aerodynamics. It will understate horsepower required at speeds exceeding 100 mph.

 

       

Weight = (ET/5.825)3 * HP

Or try:

HP =

weight

--------------

(ET/5.825)3

 

for a quick idea of ideal ET assuming good street rubber and decent traction....

 

ET =

1353

 

mph


 



Horsepower:

 

Calculation assuming sea level and known Volumetric Efficiency

Horsepower =

AP * CR * VE * CID * RPM

------------------------------

792001.6

 

where

 

AP

=

atmospheric pressure in psi

CR

=

compression ratio

VE

=

volumetric efficiency

CID

=

cubic inch displacement

RPM

=

revolutions per minute

Most use Barometric pressure which is in measured in inches of mercury. To get the equivalent pressure in psi:

Pressurepsi =

pressureHg * 3376.85

-------------------------

6894.757



 

Air Filter Selection:

 

An average foam filter will flow 4.38 cfm/sq-in. A good paper filter will flow 4.95 cfm/sq-in. An oiled cotton gauze (K&N) will flow 6.03 cfm/sq-in.

To get your required filtered surface area for a oiled cotton gauze filter use the following formula:
 

A =

CID * RPM

------------

20839

 

where

 

A

=

effective filtering area (square inches)

CID

=

cubic inch displacement

RPM

=

rev./min. at max power

Then using the following modifying factors if using an alternative filter media:

A * 1.3767 = required surface area for foam element

A * 1.2181 = required surface area for paper element


 



Cubic Feet per Minute:

 

Theoretical CFM =

CID * RPM

------------

3464

 

and

 

Actual CFM =

CID * RPM * VE

------------------

3464

 

VE

=

volumetric efficiency

CID

=

cubic inch displacement

RPM

=

revolutions per minute



Carburetor Cubic Feet per Minute:

 

Required CFM =

CID * RPM * VE

------------------

2820

 

This seems to figure the requirement
a bit larger than you'd think necessary.


 



Volumetric Efficiency:

Engine output is based on how much air and fuel it can burn. It's proficiency at burning the air/fuel mixture is defined as it's Volumetric Efficiency. If you know the amount of air your engine can move at a specific rpm you can use this calculation to estimate volumetric efficiency.

Volumetric Efficiency =

Actual CFM * 1728

---------------------

CID * RPM

 

or

 

Volumetric Efficiency =

Actual CFM

------------------

Theoretical CFM

* 100

Or, if you know your horsepower at a given rpm (peak HP is what you want to use here) you can approximate your Volumetric Efficiency at sea level by using a variation of the previous Horsepower calculation:

VE =

HP * 792001.6

-------------------------

AP * CR * CID * RPM


 



Cubic Inch Displacement:

CID = Number of cylinders * 0.7854 * bore * bore * stroke

All measurements in inches.


 



Rev Limits:

 

There are some rough standards for RPM limits. These are based on piston speed measured in feet per minute. Cast crank and rods should aim for under 3500 fpm. Forged crank, rods, and beefed main caps can handle closer to 3800-4000 fpm. This is only a rough estimate.

Piston speed (fpm) =

stroke * RPM

---------------

6

 

and

 

RPM limit =

Piston speed (fpm) * 6

--------------------------

stroke

fpm = feet per minute
 



RPM vs. MPH:

 

These calculations are useful in selecting rear tire diameters and rear gear ratios.

MPH =

Tire Diameter in inches * RPM

----------------------------------

336 * Diff Gear ratio * Trans Gear Ratio

 

RPM =

336 * Diff Gear ratio * Trans Gear Ratio * MPH

----------------------------------------

Tire Diameter in inches

Rearend Ratio =

Tire Diameter in inches * RPM

-----------------------

336 * MPH * Trans Gear Ratio

 

Tire diameter in inches =

336 * Diff Gear ratio * Trans Gear Ratio * MPH

-------------------------------

RPM


 



Fuel Injectors:

 

Just as the wrong sized jets in a carb can cause decreased performance and driveability problems, so can incorrectly sized injectors. The following calculation can be used for approximating fuel flow per injector based on horsepower (HP) and Brake Specific Fuel Consumption (BSFC).

Note:

1) Engine HP must be a realistic estimate.

2) BSFC is determined from engine dyno measurements. It typically ranges from 0.4-0.6 for gasoline engines. A BSFC of 0.5 is a safe, initial estimate.
 

BSFC =

Pounds of fuel per hour

--------------------------

Brake Horse Power


3) The 0.8 multiplier for the "Number of Injectors" helps derive a practical "Max Injector Flow Rate" for each injector based on an effective real world injector operating pulse time and fuel flow. It is unrealistic to establish the fuel flow to an engine based on an injector operating pulse time of 100% (wide open all the time). This calculation uses an injector operating cycle of 80%. Some full race engine management systems may operate at 85-95% duty cycle, but extended operation may eventually overheat the injectors and cause irregular flow rates and poor low rpm operation.

Injector Flow Rate (lbs/hr) =

HP * BSFC

---------------------------

number of injectors * 0.8

With a known injector fuel flow rate you can get a rough estimate of the systems capacity by using:

HP =

IFR * number of injectors * 0.8

---------------------------------

BSFC

 

where

 

IFR = Injector Flow Rate (lbs/hr)

Increasing the fuel pressure can often provide increased fuel flow and better atomization. If you know an injector's static (non-pulsed) fuel flow at one system pressure you can find its static flow at another pressure with this:

F2 =

mm.gif (1277 bytes)

* F1

 

where

 

F2 is the calculated injector static flow (lbs/hr) at the higher pressure

P2 is the fuel system pressure (psi) you want to use

F1 is the injector's static flow (lbs/hr) at it's rated fuel system pressure (psi)

P1 is the fuel system pressure (psi) the injector is rated for